Diedrich IR-models with Z2.5 automation software (Cropster Replay Assist Ready) - Roasting Intelligence (RI) Setup

This manual covers the connection of the (Cropster Replay Assist Ready) Diedrich IR-model roast machine equipped with Z2.5 automation software to Cropster's Roasting Intelligence.

This schematic serves as reference of the connection for IR-series roast machines before an Ethernet switch (Stride SE2-SW5U) has been installed:

1. Disconnect the Ethernet cable from LAN2 (refer to the dotted line), then use the now free end from the Ethernet cable to connect the MicroLogix 1100 PLC to the Ethernet switch.
   
2. Connect the HMI touchscreen to the Ethernet switch.
   
3. Connect the Ethernet switch to your computer (Cropster).
   This schematic serves as reference of the connection for IR-series roast machines after a Stride SE2-SW5U Ethernet switch (with 5 ports) has been installed.
   
4. Proceed with the Network settings.
   

Network settings

Static IP address configuration - Windows 7, 8, 10

1. Navigate to the Control Panel > Network and Sharing Center or Network and Internet > Network Sharing Center.
2. Click Change adapter settings. 
3. Identify the network adapter-icon that refers to the roast machine connection.
   💡If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the Ethernet cable and check which icon changes its status.
4. Right-click on WiFi or Local Area Connection. 
5. Click Properties. 
6. Select Internet Protocol Version 4 (TCP/IPv4). 
7. Click Properties.
8. Select Use the following IP Address option.
9. Enter the specific IP Address for your roaster and replace the fourth number block with 42:
   
   • IP Address: 192.168.251.42
   • Subnet mask: 255.255.255.0
   • Leave the rest blank.
10. Click the OK button to submit your changes.
11. Proceed with the Roasting Intelligence (RI) Setup .

Static IP address configuration - MacOS 

Creating a new network location 

1. Navigate to  > System Settings > Network.
2. Identify the Network connection item that refers to the connection to your machine and select that item.
   💡If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the Ethernet cable and check which icon changes its status.
3. Navigate to the "..." icon > Locations. 
   
4. Select Edit Locations. 
5. Create a new location by clicking the + icon and name it after your machine, e.g. Diedrich.
   
6. Click Done to submit your changes.

Configuring the static IP address

1. Make sure the Network connection item that refers to the connection to your machine is still selected.
2. Open the TCP/IP section and choose Manually next to Configure IPv4.
3. Enter the specific IP Address for your roaster 
   • IP Address: 192.168.251.42
   • Subnet mask: 255.255.255.0
     
4. Click the OK button to confirm the changes.
5. Proceed with the Roasting Intelligence (RI) Setup.
   
   

Roasting Intelligence (RI) Setup

Installing the Roasting Intelligence (RI) software

1. Download RI.

2. Complete the installation process by following the steps provided.

3. Double-click the Cropster icon on your desktop to access RI.

4. Enter your username and password.
   Use the same login information that you use to access the online platform C-sar.

5. Click the Login button.

Establishing a connection to the machine

1. If you are setting up RI for the first time, click the Select Machine button in the banner at the top or click  Preferences  > Machine > Configuration bottom left to access the Preferences screen.
   📚 Learn how to use the keyboard shortcuts in RI.

2. To choose the Roast machine, click on the dropdown menu in the Machine section. 
   

   💡 After selecting the machine from the dropdown menu, the roast machine settings may automatically be filled in. You have the flexibility to edit these settings at any time to ensure they align with the specifications of your roasting machine. 

   📚 Learn how to add a new roast machine. 
3. After selecting the machine all supported measurements will load.
   Change the order of the measurements by using the  Drag and Drop icon and moving it into position.
4. Switch on the measurements you would like to enable and select Diedrich PLC from the drop-down for all measurements except Exhaust, Inlet, and Drum temperatures. Repeat this step for all measurements you would like to enable. 
   💡Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track temperatures for Exhaust, Inlet, and/or Drum.
   💡 Make your measurement readouts more compact. Choose the size of your measurement readouts by selecting either the Small or Large view for display. 
   📚 Learn more about how to set up Exhaust, Inlet, and Drum temperatures.
   
5. Click on the Gear  icon to open the PLC IP-Settings.
6. Select the Versions ZII/Z2.5 - IR series from the dropdown menu.
7. Enter the IP address of the roast machine.
   The default for Diedrich roasters is: 192.168.251.202
   
   
8. Click OK.
9. Click Save to finalize the changes.

After saving the changes, RI will automatically restart. If the setup was successful, you will see the temperature values displayed on the right-hand side of the RI screen following the restart.

 

Troubleshooting

If the RI indicates No sources connected and/or you cannot see any measurements, please check the following: 

• Is the static IP address configured correctly?
• Does the IP address of your roaster differ from the default?
• Is the ethernet cable connected to the switch or router of the roasting machine?
  Do not connect it to the ethernet port of the roaster's HMI (touch screen).

If the RI indicates Sources connected but you cannot see any measurements, please check the following:

• Is the Diedrich roast machine "Cropster Ready"?
  This is indicated by the "Cropster Replay" button on the HMI display.

• Do the roast machine's PLC and HMI software version match the required versions (ending in "_C")?

Are the control sliders unresponsive?

If the gas and airflow values are shown, but the roast machine does not react to changes of the control sliders in RI, verify that the Cropster Replay button is switched on.

Diedrich roast machines w/ sensor package

Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track temperatures for Exhaust, Inlet, and/or Drum.
📚 Learn more about how to set up Exhaust, Inlet, and Drum temperatures.

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Congratulations! You have successfully set up the Cropster Roasting Intelligence!

Check out the Roasting Intelligence (RI5) - Getting Started manual and enjoy tracking your first roasts! More manuals and videos can be found on help.cropster.com.