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      Diedrich IR-models with Z2.5 automation software (Cropster Replay Assist Ready) - Roasting Intelligence (RI) Setup

      This manual covers the connection of the (Cropster Replay Assist Ready) Diedrich IR-model roast machine equipped with Z2.5 automation software to Cropster's Roasting Intelligence.

      📚 Learn more about the Diedrich IR- and CR-models with ZII automation software & CR-models with Z2.5 automation software.

      Specifications

      Requirements

      • Ethernet cable(s)
      • Ethernet switch, or router
      • Cropster Replay Assist Ready*
        • HMI software version with a "_C" ending
        • PLC software version end with a  "_C" ending

      A Diedrich is Cropster Replay Assist Ready when a "Cropster Replay" button is shown from the machine's HMI display.Screenshot 2024-07-25 at 13.31.56

      Supported measurements

      Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track these measurements.


      Setting up a connection
      1. Diedrich IR-series roast machines (w/ Z2.5 automation) will need to be equipped with an Ethernet switch.
        The Ethernet switch must have a minimum of 3 ports.
      2. Diedrich uses a Stride SE2-SW5U Ethernet switch.
        It requires an additional power supply with wired connections. Other switches or routers may be used as well, but might not fulfill industry standards.

      We recommend an Ethernet switch over a router.

      An Ethernet switch is typically ready to use right out of the box, while a router may require configuration before it can be used.

      The EDS-205 Series Ethernet switch is also rated to operate at temperatures ranging from -10 to 60°C, and is rugged enough for harsh industrial environments.


      This schematic serves as reference of the connection for IR-series roast machines before an Ethernet switch (Stride SE2-SW5U) has been installed:
      Screenshot 2024-07-25 at 13.38.22
      1. Disconnect the Ethernet cable from LAN2 (refer to the dotted line), then use the now free end from the Ethernet cable to connect the MicroLogix 1100 PLC to the Ethernet switch.
        Screenshot 2024-07-25 at 13.38.45
      2. Connect the HMI touchscreen to the Ethernet switch.
        Screenshot 2024-07-25 at 13.41.23
      3. Connect the Ethernet switch to your computer (Cropster).
        This schematic serves as reference of the connection for IR-series roast machines after a Stride SE2-SW5U Ethernet switch (with 5 ports) has been installed.
        Screenshot 2024-07-25 at 13.39.26
      4. Proceed with the Network settings.

      Network settings

      Static IP address configuration - Windows 7, 8, 10

      1. Go to Control Panel > Network and Internet > Network and Sharing Center

        or enter ncpa.cpl in the Windows search field.

      2. On the left panel, click the Change adapter settings link.

      3. Identify the network adapter-icon that refers to the roast machine connection.

        💡 If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the ethernet cable and check which icon changes its status.

      4. Right-click the network adapter and select Properties.

        Screenshot 2024-07-25 at 14.03.11
      5. Select the Internet Protocol Version 4 (TCP/IPv4) option and click the Properties button.
      6. Select Use the following IP Address option.
      7. Enter the specific IP Address for your roaster:
        • IP Address: 192.168.251.42
        • Subnet mask: 255.255.255.0
        • Leave the rest blank
      8. Click the OK button to submit your changes.
      9. Proceed with the Roasting Intelligence (RI) Setup

      Static IP address configuration - MacOS 


      Creating a new network location 

      1. Go to > System Preferences > Network
      2. Identify the Network connection item that refers to the connection to your machine and select that item.
        If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the ethernet cable and check which icon changes its status.
      3. Open the Locations dropdown menu and click Edit Locations...
      4. Create a new location by clicking the + sign and name it after your machine, e.g. Diedrich.
      5. Click Done to confirm.

      The statuses next to the network connection item will change to Not connected.

      After setting the Static IP address the status will say Connected again.


      Configuring the static IP address

      1. Make sure the Network connection item that refers to the connection to your machine is still selected.
      2. Open the Configure IPv4 dropdown and choose Manually.
      3. Enter the specific IP Address for your roaster 
        • IP Address: 192.168.251.42
        • Subnet mask: 255.255.255.0
        • Leave the rest blank
      4. Click the Apply button to confirm the changes. 
      5. Proceed with the Roasting Intelligence (RI) Setup.

      Roasting Intelligence (RI) Setup

      Installing the Roasting Intelligence (RI) software

      1. Download RI.

      2. Complete the installation process by following the steps provided.

      3. Double-click the Cropster icon on your desktop to access RI.

      4. Enter your username and password.
        Use the same login information that you use to access the online platform C-sar.

      5. Click the Login button.

      Check out the Release notes for every version of RI5 to stay updated on the latest features and improvements.

      You can access the Release notes directly in RI by clicking on Help > Release Notes.



      Establishing a connection to the machine

      1. If you are setting up RI for the first time, click the Select Machine button in the banner at the top or click gear-png-2 Preferences  > Machine > Configuration bottom left to access the Preferences screen.
        📚 Learn how to use the keyboard shortcuts in RI.

      2. To choose the Roast machine, click on the dropdown menu in the Machine section. 
        📚 Learn how to add a new roast machine. 
      3. After selecting the machine all supported measurements will load.
        Change the order of the measurements by using the  Drag and Drop icon and moving it into position.
      4. Switch on the measurements you would like to enable and select Diedrich PLC from the drop-down for all measurements except Exhaust, Inlet, and Drum temperatures. Repeat this step for all measurements you would like to enable. 
        💡Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track temperatures for Exhaust, Inlet, and/or Drum.
        💡 Make your measurement readouts more compact. Choose the size of your measurement readouts by selecting either the Small or Large view for display. 
        📚 Learn more about how to set up Exhaust, Inlet, and Drum temperatures.
        Screenshot 2024-07-25 at 14.08.19
      5. Click on the Gear  icon to open the PLC IP-Settings.
      6. Select the Versions ZII/Z2.5 - IR series from the dropdown menu.
      7. Enter the IP address of the roast machine.
        The default for Diedrich roasters is: 192.168.251.202
        Screenshot 2024-07-25 at 14.12.47
      8. Click OK.
      9. Click Save to finalize the changes.

      After saving the changes, RI will automatically restart. If the setup was successful, you will see the temperature values displayed on the right-hand side of the RI screen following the restart.

      Screenshot 2024-07-23 at 12.45.55

       

      📚 Learn more about the Roasting Intelligence (RI) Preferences and roasting with the Control and Replay Assist features. 

        On Diedrich IR models, Airflow control is limited to 0%, 50% and 100% only. Any airflow settings in between won't be taken into account. 

        When controlling gas and airflow from Roasting Intelligence (RI), the values on the Diedrich HMI change with a delay of several seconds; this is only affects the display of the values.

        The roast machine reacts to gas and airflow changes from RI usually within 1-2 seconds.

         

        Troubleshooting

        If the RI indicates No sources connected and/or you cannot see any measurements, please check the following: 

        • Is the static IP address configured correctly?
        • Does the IP address of your roaster differ from the default?
        • Is the ethernet cable connected to the switch or router of the roasting machine?
          Do not connect it to the ethernet port of the roaster's HMI (touch screen).

        If the RI indicates Sources connected but you cannot see any measurements, please check the following:

        • Is the Diedrich roast machine "Cropster Ready"?
          This is indicated by the "Cropster Replay" button on the HMI display.

        The Cropster Replay button is only shown when the roast machine is in Manual mode.

        Auto mode will turn the Cropster Replay button off making the button not visible!

        • Do the roast machine's PLC and HMI software version match the required versions (ending in "_C")?

        Are the control sliders unresponsive?

        If the gas and airflow values are shown, but the roast machine does not react to changes of the control sliders in RI, verify that the Cropster Replay button is switched on.

        Diedrich roast machines w/ sensor package

        Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track temperatures for Exhaust, Inlet, and/or Drum.
        📚 Learn more about how to set up Exhaust, Inlet, and Drum temperatures.

        Congratulations! You have successfully set up the Cropster Roasting Intelligence!

        Check out the Roasting Intelligence (RI5) - Getting Started manual and enjoy tracking your first roasts! More manuals and videos can be found on help.cropster.com.