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      Diedrich IR- and CR-models with ZII automation software & CR-models with Z2.5 automation software (Cropster Replay Assist Ready) - Roasting Intelligence (RI) Setup

      This manual covers the connection of (Cropster Replay Assist Ready) CR- and IR-model Diedrich roast machines equipped with ZII automation, and CR-models with Z2.5 automation to Cropster's Roasting Intelligence.

      Learn more about the setup for Diedrich IR-models with Z2.5 automation.

      The following article and its screenshots refer to the Roasting Intelligence (RI5). 

      In case you previously used the Roasting Intelligence (RI4) we kindly invite you to check the newly improved features of RI5. 

      To upgrade to RI5, please download the Roasting Intelligence (RI5).

       

      Specifications

      Requirements

      • Ethernet cable(s)
      • Ethernet switch, or router
      • Cropster Replay Assist Ready*
        • HMI software version with a "_C" ending
        • PLC software version end with a  "_C" ending

      *A Diedrich is Cropster Replay Assist Ready when a "Cropster Replay" button is shown from the machine's HMI display.

      Supported measurements

      * Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track these measurements.

      Setting up a connection

      Note: Diedrich CR-series roast machines (after 2018) are equipped with an Ethernet switch, while IR-series (ZII automation only) roast machines will be equipped with an Ethernet router.

      CR-series (ZII/Z2.5 automation)

      1. Connect the network cable to the Ethernet port of the roaster's Ethernet switch.
      2. Connect the other end to the computer's ethernet port.

      Proceed with the Network settings.

      IR-series (ZII automation)

      1. Connect the network cable to the Ethernet port of the roaster's Ethernet router.
      2. Connect the other end to the computer's ethernet port.

      Proceed with the Network settings.

      Network settings

      When the roaster is connected to the computer directly, you need to set up a static IP address. 

      Static IP address configuration - Windows 7, 8, 10

      1. Go to Control Panel > Network and Internet > Network and Sharing Center
        or enter ncpa.cpl in the Windows search field.
      2. On the left panel, click the Change adapter settings link.
      3. Identify the network adapter-icon that refers to the roast machine connection.
        If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the ethernet cable and check which icon changes its status.
      4. Right-click the network adapter and select Properties.
      5. Select the Internet Protocol Version 4 (TCP/IPv4) option and click the Properties button.
      6. Select Use the following IP Address option.
      7. Enter the specific IP Address for your roaster and replace the fourth number block with 42:
        In this example the IP address of the machine is 192.168.251.202.
        • IP Address: 10.10.109.42* 
          Important: The first three blocks of the IP address need to match the IP address of your roaster, as identified via the roaster's panel
        • Subnet mask: 255.255.255.0
        • Leave the rest blank
      2. Click the OK button to submit your changes.

      Proceed with the Roasting Intelligence (RI) Setup.

        Static IP address configuration - MacOS 

        1. Go to > System Preferences > Network
        2. Identify the Network connection item that refers to the connection to your machine and select that item.
          If you are not sure which icon refers to the roast machine, simply disconnect and reconnect the ethernet cable and check which icon changes its status.
        3. Open the Configure IPv4 dropdown and choose Manually.
        4. Enter the specific IP Address for your roaster and replace the fourth number block with 42:
          In this example the IP address of the machine is 192.168.251.202.
          • IP Address: 10.10.109.42* 
            Important: The first three blocks of the IP address need to match the IP address of your roaster, as identified via the roaster's panel
          • Subnet mask: 255.255.255.0
        1. Leave the rest blank

        1. Click the Apply button to confirm the changes. 

        Proceed with the Roasting Intelligence (RI) Setup.

        Roasting Intelligence (RI) Setup

        Installing the Roasting Intelligence (RI) software

        1. Download the Roasting Intelligence from https://download.cropster.com/
        2. The Cropster installer leads you through all the installation steps.
        3. Open the RI by double-clicking the Cropster icon on the desktop
        4. Enter your username and password.
          The user name is the email address your Cropster invitation has been sent to and use the password you've generated when accepting the invitation.
        5. Check the Remember credentials box if you want to be able to run the RI offline.
        6. Click the Login button.
          general (2)

        Establishing a connection to the machine

        1. If you are setting up RI for the first time, click the Select machine button in the banner at the top or click Gear > Configuration bottom left to access the machine preferences screen. Screenshot 2024-01-15 at 11.56.28
        2. Select the Roasting machine you would like to connect from the drop down menu (e.g. Diedrich IR-5)
          Note: If the machine is not in the list you can add via the online platform.
        3. After selecting the machine all supported measurements will load. Change the order of the measurements by using the drag and drop icon and moving it into position.general
        4. Switch on the measurements you would like to enable and select Diedrich PLC from the drop down. Repeat this step for all measurements you would like to enable.  Screenshot 2024-01-15 at 11.42.07
        • CR-series: Select Diedrich PLC from the drop-down for all measurements except Drum temperature.
        • IR-series: Select Diedrich PLC from the drop-down for all measurements except Exhaust, Inlet, and Drum temperatures.
          Learn more about how to set up Exhaust, Inlet, and Drum temperatures.
        5.    Click on the gear () icon to open the PLC IP Settings.
          • Select the Version from the drop-down menu:
            • ZII/Z2.5 - IR series
            • ZII/Z2.5 - CR series
          • Enter the IP address of the roast machine.
            The default for Diedrich roasters is: 192.168.251.202Screenshot 2024-01-15 at 11.45.07
            6.  Click OK and then click Save to confirm the changes.
        RI will automatically restart after saving the changes. If the setup was successful you will be able to see temperature values on the right-hand side of the RI screen, after the restart.Screenshot 2024-01-15 at 11.54.03

        Learn more about how to:

        On Diedrich IR models, Airflow control is limited to 0%, 50% and 100% only. Any airflow settings in between won't be taken into account. 

        When controlling gas and airflow from Roasting Intelligence (RI), the values on the Diedrich HMI change with a delay of several seconds; this is only affects the display of the values. The roast machine reacts to gas and airflow changes from RI usually within 1-2 seconds.

        Troubleshooting

        If the RI indicates No sources connected and/or you cannot see any measurements, please check the following: 

        • Is the static IP address configured correctly?
        • Does the IP address of your roaster differ from the default?
        • Is the ethernet cable connected to the switch or router of the roasting machine?
          Do not connect it to the ethernet port of the roaster's HMI (touch screen).

        If the RI indicates Sources connected but you cannot see any measurements, please check the following:

        • Is the Diedrich roast machine "Cropster Ready"?
          This is indicated by the "Cropster Replay" button on the HMI display.

        Note: The Cropster Replay button is only shown when the roaster is in Manual mode; Auto mode will turn the Cropster Replay button off making the button not visible!

        • Do the roast machine's PLC and HMI software version match the required versions (ending in "_C")?

        Are the control sliders unresponsive?

        If the gas and airflow values are shown, but the roast machine does not react to changes of the control sliders in RI, verify that the Cropster Replay button is switched on.

        Diedrich roast machines w/ sensor package

        Depending on your roast machine's model, year and the Diedrich sensor package included with the machine, you may, or may not be able to track temperatures for Exhaust, Inlet, and/or Drum. Learn more about how to set up Exhaust, Inlet, and Drum temperatures.

        For further assistance, please create a support ticket by clicking the Support button in the left lower corner of the app. A Cropster support rep will get in touch with you.

        Congratulations! You have successfully set up the Cropster Roasting Intelligence!

        Check out the Roasting Intelligence (RI5) - Getting Started manual and enjoy tracking your first roasts! More manuals and videos can be found on help.cropster.com.